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artwork preparation
acid etching
custom casting
dry transfers
custom scenics
4D laser
   
 

*finished artwork, e-mailed to us can usually be returned within 48 hours

Our acid etching service will turn your drawings or sketches from black & white images into frets of brass, nickel silver or phosphor bronze. The process involves making a transparency (phototool) of your artwork, which is kept on file for two years in case you ever require a repeat order.

During the process, the metal sheet is etched equally from both sides. We can therefore either etch right through the metal, or just etch into one side to achieve half etched detailing and fold lines for 3D construction.

An amazing degree of detail can be achieved through this process, so any fine architectural detailing can be accurately replicated. Other uses include name plates, stencils, lighting gobos, awards, logos and jewellery.

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Artwork Preparation

 

On the etching artwork above:

black = brass
white = etched through
red = half etch
cyan = half etch on the reverse side

To create the diaorama above on 0.2/8 thou brass all lines must have a minimum width of 0.25mm and the minimum gap width (where etched through) is 0.28mm - see table below for line & gap restrictions for all metal thicknesses.

The etching above has fold lines so a three dimensional diaorama can be created (below).

 

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Metal & thickness options

We can etch in brass, nickel and phosphor bronze in the range of thickness' below. A maximum etching area of 12’’x 20” is possible, although we recommended an A3/A4 size for speed and economy.

Brass 5,6,8,10,12,15,18,28 and 36 thou (0.125mm - 0.9mm)
Nickel Silver 10 and 18 thou (0.25mm - 0.45mm)
Phosphor Bronze 8 and 12 thou (0.20mm - 0.30mm)

Finer detailing can be achieved with thinner thicknesses of metal. The chart below shows the minimum line width and minimum gaps between those lines that can be etched with the range of metal thicknesses:

thickness half etch depth min. line width min. gap width
5 thou (0.13mm) 2 thou (0.06mm) 6 thou (0.15mm) 7 thou (0.18mm)
6 thou (0.15mm) 3 thou (0.08mm) 7 thou (0.18mm) 8 thou (0.21mm)
8 thou (0.20mm) 4 thou (0.10mm) 10 thou (0.25mm) 11 thou (0.28mm)
10 thou (0.25mm) 5 thou (0.13mm) 12 thou (0.30mm) 14 thou (0.35mm)
12 thou (0.30mm) 6 thou (0.15mm) 14 thou (0.36mm) 17 thou (0.42mm)
15 thou (0.38mm) 7 thou (0.19mm) 18 thou (0.45mm) 21 thou (0.53mm)
18 thou (0.45mm) 9 thou (0.23mm) 22 thou (0.55mm) 25 thou (0.64mm)
28 thou (0.70mm) 14 thou (0.36mm) 34 thou (0.85mm) 39 thou (0.98mm)
36 thou (0.90mm) 18 thou (0.45mm) 43 thou (1.08mm) 50 thou (1.26mm)

E.g. For 10 thou brass the minimum line width is 12 thou (0.30mm) and the minimum spacing between those lines is 14 thou (0.35mm).

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Price Guide

Please note you will be charged for the Phototool
(one off charge) + the metal sheet charge.

Artwork preparation  
emailed artwork £14.00
4D computer generated per hour £42.00
A4 phototool £44.00
A3 phototool £69.00
   
A4 Brass etched sheets  
5 - 10 thou brass £33.50
12 thou brass £37.00
15 thou brass £41.50
18 thou brass £47.50
28 thou brass £59.00
36 thou brass £66.50
   
A4 Nickel Silver etched sheets  
6 thou brass £41.50
10 thou brass £41.50
18 thou brass £64.50
   
A4 Phosphor Bronze etched sheet  
8 thou brass £52.00
12 thou brass £64.50

A3 Brass etched sheets  
5 - 10 thou brass £63.50
12 thou brass £70.00
15 thou brass £79.00
18 thou brass £91.50
28 thou brass £115.00
36 thou brass £129.50
   
A3 Nickel Silver etched sheets  
6 thou brass £79.00
10 thou brass £79.00
18 thou brass £125.00
   
A3 Phosphor Bronze etched sheet  
8 thou brass £100.00
12 thou brass £125.00

For quotation for total cost of the etching please email, fax or post us a sketch of your proposed etchings giving quantities, sizes, material, thickness and any other information that is relevant.

Please note you will be charged for the Phototool (one off charge) + the metal sheet charge.

It is advised that final artwork should be attempted only after discussion with us first.

For more details, please call 020 7264 1288 or e-mail us.

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